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Automotive Components Manufacturer

Infrastructure

Aluminium Casting - R & D Infrastructure

Scope:

Integration of Product Engineering, Tool Engineering and Process Engineering for Aluminium Die Casting Components. The Endurance has a dedicated team of Engineers focusing on these areas.


Reverse Engineering & Product Design Capabilities

  • Reverse Engineering
  • Concept Design
  • Packaging Studies
  • Detailed Design
  • Design for Manufacturability
  • Design for Assembly

Product Simulation Capabilities

  • Stiffness and Stress Analysis
  • Fatigue Life Prediction
  • Impact Analysis
  • Large Deformation Analysis
   

Tool & Process Engineering Capabilities

  • Feasibility studies and technical inputs for RFQ
  • Die Design
  • Die Casting Process Simulation
  • Process Engineering
  • Value Engineering / Value Analysis
  • Change of Process GDC->PDC, GDC->LPDC
  • Trimming Dies

 

Design Validation Facilities

  • Alloy Wheel Test Rigs for 2-Wheeler and 4-Wheeler
    • Radial Fatigue Test
    • Cornering Fatigue Test
    • Impact Test
    • Compression Test
    • Torsion Test

 

Infrastucture

  • UTM
  • Hardness Testing
  • Electron Microscope
  • Density Meter
  • Portable Melting Furnace for Aluminium Alloy
  • Spectrometer
  • Radiography

Design Facilities

  • HP Workstations
  • Dedicated Team of Designers
  • Magma - HPDC, LPDC and GDC
  • Designing Softwares - UG, Pro-E, Catia, Hyper Works & Hyper Mesh, Ideas
   

Complete Die Design - 3D

casting

Process Simulation

casting
casting Die Manufacturing casting
R & D Machine Shop Die Manufacturing Die Cutting Machine
     
casting casting casting
Casting R & D Shop Casting R & D Shop (2) Casting R & D Shop (3)
     
casting    
Casting R & D Shop (4)    
 
Endurance at a Glance

Establishment

What began in 1985 as one Aluminium Die - Casting plant in Aurangabad is today a global foot print.
 
 
 

Turnover




 
 
 

People

On the strength of our experience and the depth of our Technological Expertise, we have now geared up to launch
 
 
 

R & D

The Endurance Group has four well-equipped R&D Centers recognized by the Department of Science & Industrial Research,
 
 
 

Reach

A major break through in the North American & UK markets by way of an export orders of US $ 10.7 Million per annum for Aluminium Die casting
 
 
 

Focus Areas

People, Total Productive Maintenance (TPM),
Technology, Strong Vendor & Customer partnership, Organic & Inorganic profitable growth